Caps
Fabrication and Assembly
Our Custom Automation Division has the resources to do all necessary mechanical and electrical fabrication in our 25,000 square foot facility We make our machine frames from either cut and welded square steel tubing or extruded aluminum. All moving parts are guarded for operator’s safety. Guards are either direct enclosures or overall enclosures generally using clear polycarbonate panels. All-access doors are interlocked to the machine operation.
The overall result is a good-looking, rugged, easy and safe to run custom machine designed and built to give long trouble-free performance.
All equipment is tested and run to the customer’s satisfaction before shipping.
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Consulting and Engineering Services
Offering Customized Packaging Solutions
- Face-to-face meetings to get a thorough understanding of your production line requirements and challenges.
- Time and cost-saving approaches to accommodate multiple package sizes and shapes.
- Equipment recommendations that are best for your specific application.
- Project management from quotation to installation of the packaging line at your facility.
- An engineering department of machinery and line integration experts ensuring your line integration project will run smoothly and efficiently.
- Assistance with making budget decisions and project cost projections.
- Packaging equipment installation, start-up and training to assure project time schedules are maintained.
- Customized PLC programming and support for the best in operator interfacing.
- Upgrades to existing bottling lines to increase cost and productivity efficiency through machinery reconditioning or complete rebuilding.
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Cap Feeders
The centrifugal cap feeder was specifically designed to be extremely flexibility and capable of sorting and feeding a wide range of cap shapes and sizes including irregular shapes. This gentle control in handling is ideally suited for handling delicate finishes.
With quick change interchangeable center sections the feeder can be changed over in a matter of minutes.
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Cap Orienting System
Designed to mechanically orient a hinge style cap within the cap.
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Rotary Accumulation Feed Tables
- Manufactured in 1/8” thick 304 stainless steel.
- Support of stainless steel disc by ½ inch aluminum plate.
- Main structure manufactured in 2 inch stainless steel square tube.
- Includes stainless steel covers on 4 sides.
- Power provided by DC gear motor.
- Speed control by potentiometer.
- Variable speed up to 150 containers per minute.
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Cap Feeder Tooling
Upgrades and Refurbished Product Lines
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Change Parts Design and Manufacturing
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- Change Parts
- Wear Parts, Replacement Parts and Change Parts for Consolidated Cappers
Guarding Packages
- Cost-effectively brings existing machinery up to guarding safety standards, at a time that is convenient to you.
- Enhances the safety of your employees while improving the working environment.
- Quick installations minimize machine downtime and costly production interruptions.
- Barrier guards help avoid costly and time-consuming, product liability issues.
- Our designs modernize even the roughest looking equipment, helping to improve the appearance of your production area.
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Magnetic Torque System for Pneumatic Scale Cappers
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PSC Cleaner-Filler-Capper Wear and Replacement Parts
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- Chuck Gripper System for Pneumatic Scale Cappers
- Pneumatic Scale Capping Parts
Refurbished 16-32 Head Filler with 6-12 Head capper
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Refurbished 20 Head Filler with 6 Head Capper
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Resina Rebuilds and Belt Conversions
Top and Bottom Belts, 1″ Wide with a Linatex, 3/8″ Thick Material
Complete Rebuilds Including:
- New Safety Guarding Package
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Cap Feeders and Orienters
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- 530-Vibratory Cap Feeder
- 535-PSC F136 Cap Feeder
- 565-Vibratory Feeder
- 582-PSC Horizontal Cap Feeder
- 597-Hoppman FR30
- 636-Horizontal Cap Feeder
- 643-Consolidated Horizontal Cap Feeder
- 654-Pocket Feeder
- 713-PSC 3A Cap Feeder
- 717-Hoppman FT30 Cap Feeder
- 739-PMC Cap Feeder
- 767-Pocket Style Cap Feeder
- 797-PSC Vibratory Cap Feeder
- 800-Consolidated Cap Feeder
- 816-Ronchi Pocket Style Cap Feeder
- 829-Mengibar Pocket Feeder
- 901-Anderson Cap Sorter
- 902-Zalkin Cap Sorter
- 913-PSC 3A Feeder
- 919-Cap Feeder MFG T-Group
- 929-PSC 3A Feeder
- 939-3A Feeder
- 957-42 Inch Pocket Feeder
Cappers – Inline and Rotary
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- 514-Pneumatic Scale (PSC) 6 Head Tub Basin Capper
- 529-Kalish Single Head Capper
- 556-Pneumatic Scale (PSC) 6 Head Capper with 3A Feeder
- 593-Consolidated J815 Capper
- 617-Pneumatic Scale (PSC) 12 Head Capper
- 630-Pneumatic Scale (PSC) 8 Head Capper
- 639-Pneumatic Scale (PSC) 8 Head Tub Basin Capper
- 640-Pneumatic Scale (PSC) 6 Head Capper
- 697-Pneumatic Scale (PSC) 8 Head Capper
- 716-Pneumatic Scale (PSC) 8 Head Capper
- 766-Shibuya Pump Placer
- 766A-Shibuya Capper
- 796-Pneumatic Scale (PSC) 8 Head A Capper
- 799-Consolidated J-8 Rotary Capper
- 821-Pneumatic Scale (PSC) 8 Head B Capper
- 826 Mengibar 8 Head Snap Capper
- 853-Pneumatic Scale (PSC) 12 Head B-Frame Capper-22257
- 857-Pneumatic Scale (PSC) 8 Head A-Frame Capper
- 870-Pneumatic Scale (PSC) 8 Head B-Frame Capper
- 880-Consolidated D-6
- 884-Pneumatic Scale (PSC) 8 Head A-Frame Capper
- 899-Consolidated TG-10
- 922-Pneumatic Scale (PSC) 8 Head B-Frame Capper
- 923-Pneumatic Scale (PSC) 6 Head Capper
- 925-Pneumatic Scale (PSC) 8 Head Capper
- 930-Pneumatic Scale (PSC) 4 Head B-Frame Capper
- 936-Pneumatic Scale (PSC) 8 Head Capper
- 937-PMC 6 Head Pump Capper
- 938-PMC 6 Head Capper
- 942-Consolidated 8 Head Capper
- 955-Pneumatic Scale (PSC) 12 Head B-Frame Capper
Cleaning Equipment
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- 883-PSC 18 Head Ultra Cleaner
Transfer Belt Systems for Bottom Coding and Depucking
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Elevators – Bottle and Cap
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- 619-Cap Elevator
- 620-Cap Elevator
- 637-PSC Elevator
- 689-Kap L Elevator
- 745-Hoppmann Cap Elevator
- 750-Alpha Cap Elevator
- 751-DYCO Bottle Elevator
- 768-PSC Cap Elevator
- 830-Mengibar Cap Elevator
- 831-Mengibar Cap Elevator
- 904-Zalkin Cap Elevator
Fillers – Monoblock
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- 944-Monoblock Filler-Plugger-Capper
- 953-Pneumatic Scale (PSC) 36 Head Series 1350 Monoblock Filler
Heat Tunnel
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- 908-OAL Heat Tunnel
- 909-OAL Heat Tunnel
Capping
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- Purecap 1000 Single Head Capper
- Purecap 2100 In-Line Capper with Centrifugal Feeder
- Purecap 2300 In-Line Capper with Waterfall Feed System
- Purecap 2200 In-Line Capper with Vertical Pin Ring Feeder
- Purecap 2000 Automatic In-Line Bottle Uncapper
- Purecap 2000 Cap Tightener
- Purecap Dose Cap Placer
