Fillers

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  • Purefil 2000 Walking Beam Flow Meter Filler
  • PUREFIL 2500 Walking Beam Flow Meter Filler
  • Purefil 1500 Indexing Overflow Filler
  • Purefil 1500 Indexing Flow Meter Filler
  • Purefil 1500 Indexing Gear Pump Filler
  • Monoblock Filler Capper
  • Supply System Upgrade for Purefil Fillers
  • Purefil 3100 In-Line Piston Filler

Resources

Purefil 2000 Walking Beam Flow Meter Filler

  • Simple to operate, clean hygienic machine design, sanitary design product path
  • Volume or weight filling with highly precise product dosing utilizing Mag or Mass flow meters
  • Flush in Place system included with each machine
  • Bottom-Up fill capability for foamy or high viscosity products
  • Quick to change over, highly flexible for a wide range of products and container sizes
  • Continuous motion servo driven system with speeds up to 300 BPM
  • Available as a standalone filler or as part of a complete bottling line

PUREFIL 2500 Walking Beam Flow Meter Filler

  • Simple to operate, clean hygienic machine design, sanitary design product path
  • On board pressure supply tank rated at 75 PSI and equipped with dual spray ball cleaning
  • Volume or weight filling with highly precise product dosing utilizing Mag or Mass flow meters
  • Flush in Place system included with each machine
  • Bottom-Up fill capability for foamy or high viscosity products
  • Quick to change over, highly flexible for a wide range of products and container sizes
  • Continuous motion servo driven system with speeds up to 300 BPM
  • Available as a standalone filler or as part of a complete bottling line

Purefil 1500 Indexing Overflow Filler

The DTM Packaging Purefil In-line Pressure/Overflow Filler works on the principle of filling each container to a predetermined level making it ideally suited for filling transparent containers requiring a consistent fill level.

The liquid to be filled flows from the reservoir tank to the container through a pump and manifold that dispenses product to each filling head. A servo controlled nozzle bar is used to lower all heads into the containers to start the filling process. Once the fill reaches the desired fill level, excess product or foam flows back to the reservoir tank and the nozzle bar retracts and containers exit from the machine.

  • Speed to 150/minute depending on size and product.
  • Expandable to 20 nozzles to increase speed.
  • Clean design for quick product changes and no tools quick size changes.
  • Indexing bottle control with adjustable entry and exit bottle gating cylinders.
  • 304 Stainless steel heavy duty stainless steel welded frame.
  • 316L stainless steel product contact parts.
  • 316 Stainless tank for the reception of products to be filled, includes top cover and tank level control
  • All product contact parts are stainless steel, Teflon, Viton and sanitary design.
  • Special seals or hoses by order.
  • No container no fill safety and container neck guide control.
  • Allen Bradley Control Logic PLC and HMI with provision to store product recipes.
  • Servo control for fast container height changeovers.
  • Nozzle spacing fully adjustable with hand knobs and Vernier scales
  • Safety interlocked lexan guards.
  • Air filter-regulator and safety lockout valve included.
  • No change parts needed for various types of containers.
  • Will work with plastic or glass containers.
  • Back up photo eye.
  • Modem in electrical panel for remote maintenance and trouble shooting.

Purefil 1500 Indexing Flow Meter Filler

The DTM Packaging Purefil In-line Flow Meter Filler incorporates a sanitary design of the entire product path within the filler eliminating all points subject to potential contamination.

The flow meters supplied on DTM Packaging fillers guarantee very accurate measuring and do not require any special maintenance. The dosing operations are controlled by a dedicated PLC. When the preset fill value has been reached, the PLC initiates the closing of the associated filling valve and then reports the statistical values to the fill control system.The product enters the meter from the filler
supply tank and exits the meter while at the same time the mass or volume is measured. DTM Packaging pneumatic actuated fill valves control the final dosing. The product is discharged through the nozzle and then into the waiting container. The product path from the main supply entry point into the filler through the discharge of the fill valves has been designed to meet sanitary design requirements to facilitate CIP.

  • Speed to 150/minute depending on size and product.
  • Mass or Magnetic flow meters and control system with Allen Bradley PLC and HMI.
  • Average Fill volume accuracy to +/- 0.25% standard deviation.
  • Clean design for quick product changes and no tools quick size changes.
  • Indexing bottle control with adjustable entry and exit bottle gating cylinders.
  • 316L stainless steel product contact parts.
  • 316 Stainless tank for the reception of products to be filled, includes level control.
  • 304 Stainless steel heavy duty stainless steel welded frame.
  • All product contact parts are stainless steel, Teflon, Viton and sanitary design.
  • Special seals or hoses by order.
  • Safety interlocked lexan guards.
  • Bottom up or top fill capability with vertical motion for nozzle carrier bar controlled by servo.
  • Flush in place tray for quick FIP process.
  • Servo control for fast container height changeovers.
  • Nozzle spacing fully adjustable with hand knobs and Vernier scales.
  • No container no fill safety and container neck guide control.
  • Air filter-regulator and safety lockout valve included.
  • No change parts needed for various types of containers, will work with plastic or glass containers.
  • PLC Controlled pneumatic driven stainless steel drip tray, includes flow controls for speed controls.
  • And tube for hose connection to recollect dripped product.
  • Back up photo eye.
  • Modem in electrical panel for remote maintenance and trouble shooting.

Purefil 1500 Indexing Gear Pump Filler

The DTM Packaging Purefil In-line gear pump filler works on the principle of metering the flow of liquid by means of digital control.

The liquid to be filled flows from the reservoir tank to the container through the Gear Pump which is controlled by the PLC.

The convenience of digital volume settings through the PLC makes the machine extremely user friendly.

The system includes ease of cleaning all product supply connection, pipes, fittings and valves utilize sanitary type (Tri-Clamp) fittings and components.

  • Speed to 150/minute depending on size and product.
  • Gear Pumps control system w/Allen Bradley PLC with HMI individual volume adj. for each pump.
  • Clean design for quick product changes and no tools quick size changes.
  • Indexing bottle control with adjustable entry and exit bottle gating cylinders.
  • 316L stainless steel product contact parts.
  • 304 Stainless steel heavy duty stainless steel welded frame.
  • 316 Stainless tank for the reception of products to be filled, includes top cover and tank level control
  • All product contact parts are stainless steel, Teflon, Viton and sanitary design.
  • Special seals or hoses by order.
  • Safety interlocked lexan guards.
  • Allen Bradley Control Logic PLC and HMI with provision to store product recipes.
  • Bottom up or top fill capability with vertical motion for nozzle carrier bar controlled by servo.
  • Flush in place tray for quick FIP process.
  • Servo control for fast container height changeovers.
  • Nozzle spacing fully adjustable with hand knobs and Vernier scales
  • No container no fill safety and container neck guide control.
  • Air filter-regulator and safety lockout valve included.
  • No change parts needed for various types of containers, will work with plastic or glass containers.
  • The pump is contained within a solid 316 type stainless steel vault with Tri-Clover clamp connections.
  • The pump comes completely apart by removing two industry standard Tri-Clover clamps.
  • Sizes available: 1, 3/4, 5/8, 9/16, 1/2, 3/8 and 1/4 inch.
  • PLC Controlled pneumatic driven stainless steel drip tray, includes flow controls for speed controls.
  • And tube for hose connection to recollect dripped product.
  • Back up photo eye.
  • Modem in electrical panel for remote maintenance and trouble shooting.

Monoblock Filler Capper

  • Monoblock Construction
  • Stainless Steel Frame Construction
  • Single Starwheel Indexing System
  • Filler Pump Systems Located at the Intake Side of the Monoblock
  • Allen Bradley PLC System to Control Machine Functions
  • Bowl for caps- hopper with adustable speed control
  • Feed Chutes for Cap w/Plunge and one Torque Assembly
  • No-Bottle / No Fill / No Cap feature
  • Upper Guarding Package with Lexan Access Doors and Operator Safety Device.

Purefil 3100 In-Line Piston Filler

Construction features:

304 Stainless steel heavy duty stainless steel welded C frame.
All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
Calibrated guide for fast height changeovers.
Machine mounted on 4 heavy duty casters.
Leveling of machine by 1 inch 304 stainless steel leveling screws.

Control panel features:

Allen Bradley PLC for all machine logic functions, special modifications on programs available for special adaptations.
Three filling options on control panel (Up, Bottom Up and Down)
Front panel conveyor speed control for machine sold with conveyor.
Front panel mounted bottle counter.
Front panel Start and Emergency STOP for easy access.
Front panel nozzle code for changing nozzle quantities.
Fiber optic sensors by Omron standard for container gating.
Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
No bottle no fill PLC controlled.

Main component features:

Piston filling and charging stroke by power full 6 inch bore air cylinder.
8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
Hand wheel and shaft mounted stoppers for height and stroke adjustment.
Hand wheel counter mounted on volume control threaded rod.

Standard features:

Nozzle spacing fully adjustable through top or bottom screw.
Container height adjustment from 1½ to 16 inches high.
Nozzle stroke adjustments from 0 to 8 inches.
Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
Color coded flow control valve for filling speed.
Will work with plastic or glass containers.
No change parts needed for various types of containers.
Air filter-regulator and safety lockout valve included.
Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Electric and pneumatic requirements:

110 Volts, 60Hz, 15 Amps.
20 CFM @ 80 p.s.i.  

 

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